Production

Pioneering spirit and technological leadership

The innovative, sustainable products from WEPA fulfil the needs of people and markets – and have always advanced in tandem with technological manufacturing progress.

With a pioneering spirit and determined investment in production facilities, WEPA has become a pioneer in sustainable hygiene paper. Today we are on our way to becoming the innovation and technology leader in our industry. We always see modern technology as the basis for our ambition to firmly anchor sustainable hygiene products in society.

Facts & figures

80

processing machines produce rolled and folded hygiene paper.

850,000 tonnes

of hygiene paper can be produced by WEPA annually – this is the equivalent of around nine billion rolls of toilet paper and the weight of 77 Eiffel Towers.

2.3 tonnes

is the weight of a parent roll with approximately 50 kilometres of paper.

1,950 km

of hygiene paper is produced by a single paper machine daily – the distance from Munich to Athens.

22

paper machines are in operation at WEPA throughout Europe.

A world record

At the Giershagen site, paper machine 19 produces toilet paper at a speed of 2,200 metres per minute for the first time in December 2023.

Cutting-edge technology
then and now

Past and present: on the left WEPA’s first paper machine – put into operation on 12 December 1958. Its working width was 1.68 metres with a speed of 80 metres per minute. On the right a contemporary paper machine: in addition to virgin fibres it can also process recovered paper, and is highly efficient at the same time. It produces hygiene paper with a speed of up to 2,200 metres per minute and the working width, in some cases, exceeds more than five metres.

How hygiene paper is produced

At WEPA, ultra-modern production facilities are also able to process raw material innovations such as cardboard packaging. In this case, the process of manufacturing hygiene paper consists of nine steps – from raw material to packaged product.

Raw materials

Raw materials

Used cardboard is dissolved with water in the pulper.

Fibre pulp

Fibre pulp

The material/water mixture is purified.

Paper machine

Paper machine

The fibre pulp is dewatered and a paper web is produced. The water is collected and reused.

Drying cylinder

Drying cylinder

The paper web is dried.

Parent role

Parent role

Each paper web is wound into a parent roll.

Processing machine

Processing machine

The paper is embossed and perforated.

Rods of paper

Rods of paper

The hygiene paper is wound onto a core which is then machine-cut to create the individual rolls.

Packaging

Packaging

The rolls are bundled and packaged in bags.

Pallets

Pallets

The packaged hygiene paper is stacked on pallets and wrapped in foil.

Sustainability

Responsibility for future generations

Sustainability is the foundation of our business model. Responsibility for employees, the continuance of our company, commitment to society and the conscientious use of resources: at WEPA, all of this has been learnt and practised for more than seven decades.  

Learn more

WEPA Group in our blog

WEPA Group
The WAS IST WAS tree diversity trail on the Lattenberg
WEPA Group
WEPA and their pulp supplier and long-time partner UPM joined forces to restore a peatland in Finland.